StationPro playbook

How much does it actually cost to run a gas station per month?
Rent or mortgage, payroll, utilities, credit-card fees, fuel-tax timing, vendor terms, insurance, repairs. The real monthly cost line by line for an independent gas station, and where most owners underestimate.
What we mean by “operating costs”
When people say "how much does it cost to run a gas station," they usually mean operating expenses, the costs of staying open every month. They don't mean the cost of buying fuel and inventory to sell (that's cost of goods sold, or COGS), and they don't mean what you paid to buy the business itself.
Operating costs are everything between revenue and net profit that isn't COGS. Payroll. Rent. Utilities. Credit-card fees. Insurance. Repairs. Supplies. License renewals. Vendor service contracts. Bookkeeper or CPA fees. The list is long, and it adds up.
The major operating cost lines
1. Payroll
The biggest line for most owners. A single-station independent typically employs 4–8 people: 1–2 managers, 2–4 full-time clerks, 2–3 part-time. Total payroll usually $15,000–$30,000/month including taxes, workers' comp, and any benefits. Higher in California, Washington, and northeast states; lower in the south.
Payroll-adjacent costs include scheduling software, time-clock subscriptions, and payroll-processor fees ($50–$200/month at Gusto, ADP, or Paychex).
2. Credit-card processing fees
The most-underestimated cost. Card fees run 2–3% of every credit-card sale and 0.5–1% on debit. At a station doing $200,000/month in sales with 70% on cards, fees run $3,000–$4,500/month. Most independents have never renegotiated their processor rates and are paying high.
Fleet and fuel cards (WEX, FleetCor, Voyager) carry even higher fees on fuel: 2.5–3.5% blended. Per-tender-type cost matters for true margin calculation.
3. Rent or mortgage
Highly variable. Owners with paid-off real estate run materially leaner. Tenants typically pay $4,000–$15,000 in monthly rent depending on location and lot size. Some leases include triple-net (NNN) charges, property tax, insurance, and maintenance, that add 25–40% on top of base rent.
4. Utilities
Electricity is the biggest utility cost, refrigeration, fuel-pump motors, lighting, HVAC. Typical $1,500–$4,000/ month depending on store size and climate. Water, sewer, garbage, internet, phone add another $500–$1,500 combined.
5. Insurance
Property, general liability, workers' comp, fuel-pump and UST coverage, business interruption. Usually $1,500–$3,500/month for an independent. Some states require environmental impairment liability separately: $200–$800/month extra.
6. Repairs and maintenance
Looks small until something breaks. Plan $1,500–$3,000/ month on average across a year, but actual months can vary widely. A walk-in cooler compressor failure is $4,000–$8,000. HVAC replacement $6,000–$12,000. Dispenser repairs $500–$3,000.
7. Vendor service contracts
Pest control ($75–$200/month), pump calibration (annual $500–$1,500), refrigeration service (quarterly $300– $800 per visit), POS support contract ($100–$400/month), ATG monitoring service ($150–$400/month). Together $400–$1,200/month.
8. Professional services
Bookkeeper ($500–$2,000/month or part-time staff), CPA ($150–$400/month average plus year-end). Payroll service ($50–$200/month, listed under payroll above too). Legal only when needed.
9. Supplies and consumables
Cleaning, restroom, register supplies, receipt paper, printer ink, bags, cups. $200–$800/month at a typical independent.
10. Licenses, permits, fees
Annual licenses (tobacco, lottery, ABC, business operating) amortize to $200–$800/month. State and local regulatory fees add another $100–$300.
Example: a typical $50,000/month operating cost breakdown
Single-station independent gas station, ~$200k/month in revenue: Payroll (4 FT, 3 PT + manager): $24,000 Credit-card processing fees: $3,800 Rent (mid-market urban location): $7,500 Utilities (electric + water + others): $2,400 Insurance (property + liability + UST): $2,100 Repairs and maintenance (averaged): $2,000 Vendor service contracts: $800 Bookkeeping + CPA: $900 Supplies and consumables: $500 Licenses, permits, fees: $400 Subscriptions (POS, ATG monitoring): $350 Marketing (signage, loyalty if any): $250 Bank fees (cash deposit, checks): $200 Owner draw / management fee: $5,000 Total operating costs per month: $50,250 As % of $200k revenue: 25.1% (NOTE: This excludes COGS, the fuel and inventory you buy. COGS runs roughly 75–85% of revenue at most gas stations, leaving 15–25% gross margin. Operating costs come out of that gross margin. Net profit is what's left after both.)
Where most owners underestimate
Five lines that consistently surprise first-time owners:
- Credit-card fees on fuel.2.5–3% on $150,000/month of fuel-card volume is $3,750–$4,500. Most owners think their fees are 1–1.5% and don't realize until they look closely.
- Repairs and maintenance.Averaged across the year you're probably at $1,500– $3,000/month. But specific months can spike to $10,000+ when something major fails.
- Workers' comp insurance. Varies enormously by state. California operators often pay 15–25% on top of base wages. New owners budget for wages and forget the comp.
- UST environmental insurance.Sometimes a separate policy from general liability. $200–$800/month. Often added after a state inspection flags the gap.
- Bank deposit fees. Cash deposits and coin-roll exchanges cost $1–$5 per deposit at most business banks. At one deposit per day = $30–$150/ month, more for high-volume stations.
How operating costs scale with multiple stations
Some costs are largely per-station (payroll, rent, utilities, repairs). Others spread across the portfolio (CPA, bookkeeping, professional services, some subscriptions, owner draw).
At 3 stations the per-station cost typically drops 5–10% compared to single-store. At 8 stations it drops 15–20%. The economics of multi-store ownership work because shared costs (bookkeeping, accounting, owner time) get spread, not because operating costs per station drop dramatically.
Frequently asked questions
How much does it cost to run a gas station per month?
What is the biggest expense at a gas station?
How much do credit-card fees cost a gas station?
How much should I budget for repairs and maintenance?
What about insurance for a gas station?
Do operating costs include the cost of fuel I buy?
How can I lower my operating costs?
Sources & methodology
This playbook draws on operator workflows observed in StationPro pilot stations and on anonymized product data from live pilot tenants. Figures are illustrative examples, not promises about your stores. Procedures were reviewed against the workflows of the StationPro operator team before publication. Questions or corrections: talk to the team.
StationPro Editorial
The operator team behind StationPro. We write the procedures we ship: every playbook comes from real close, reconciliation, and loss-attribution workflows in pilot stations.
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